Mind Boggling Information about Nickel Alloy Forgings

For thousands of years society has used nickel in many different ways. Thousands of years ago they were unable to realize the possibilities that open when nickel is used as an alloy. Nickel is a versatile metal, a chemical element that has an atomic number of 28 and its’ chemical symbol on the periodic table is Ni. It is lustrous and often silvery-white, with a golden tinge, in appearance. It is a ferromagnetic element that is hard and ductile at room temperature.

The properties of nickel are divided into the atomic, physical, isotope and chemical properties. Its’ atomic properties include the electron configuration, electron structure, and other electron-related stabilities. The physical properties include the color and ferromagnetic ability.. Nickel has five isotopes and each of them has their own set of properties as well as their own characteristics.

Nickel alloys are mostly used in power, gas, and oil plants as well as processing facilities. Products that mainly use nickel today are rechargeable batteries, coins, guitar strings, magnets, and nickel alloys with industrial applications. These nickel alloys also have bronze, lead, gold, silver, cobalt, aluminium, and chromium contained within them. They also make up nickel cast irons and nickel steels.

Nickel Alloy forgings can be used in the production of a great deal of product. They are good at corrosion resistance as well as heat regulation, hence their use in the power, gas, and oil plants and they are utilized in nuclear reactors and solar engineering as well. Nickel alloys or cobalt alloys are employed in environments where the temperatures used are in excess of 1000 degrees F.

In creating these alloys, it can cost a great deal of money and a pretty long lead time between ordering and shipping. Nickel alloys exhibit high heat resistance, corrosion resistance, and electrical resistance, coupled with an enhanced durability. They are the ideal materials for parts and components of pumps, valves, processing equipment, piping systems, turbines and assemblies in the marine, chemical processing, oil and gas, aerospace, and military industries.  Nickel alloy forgings hold up as die forging tools and they can be made to specifications that include odd sizes and custom lengths. Forging with nickel alloy demonstrates its thermal expansion properties, resistance to corrosion, and heat deformation resistance.

Properties of Nickel Alloy Forgings:

It is for these many advantages and resistances that nickel alloys are used for commercially forged products, as their properties are in demand. The presence of more chromium content helps with the prolonged exposure to heat and avoids damage via oxidation. A company can use these forgings in either saltwater or freshwater due to their resistance to said oxidation and corrosion. They can use them in high temperature environments as well, due to their high resistance to thermal expansion and contraction.

Tips for purchasing nickel forgings from reputable suppliers

Nickel is one of many precious metals with a large amount of applications in numerous fields. It can be found anywhere from the home, to businesses and to almost every other industry. With nickel being so adaptable and profitable, the decision was eventually made to use it as an alloy. Nickel can be utilized by blending it with another metal and creating a separate compound, known as an alloy. These alloys hold similar applications to the original uses of nickel itself.

It is a silvery-white lustrous metal with a slight golden tinge and is hard and ductile at room temperature. There are only three other elements that have the same characteristics and those are gadolinium, iron, and cobalt. It is believed that man has used nickel as early as 3500 BC and some nickel ores that have been discovered are limonite, pentlandite, and garnierite. The properties of nickel are divided into atomic, physical, isotope and chemical.

With a big selection to choose from, it’s always important to make the right choice when purchasing nickel forgings. It is necessary to research the suppliers available to you and make an informed decision on the quality of their product . They must be competitively priced to match as well. Are they able to fill larger orders on a short timetable? Can they provide the best product on that same short timetable? These are important questions to ask when considering your supplier.

There are other needs that a business may have in selecting a supplier and it is up to you and your business to identify your own needs to satisfy supply.  In addition to those rush orders, there are suppliers that sell nickel forgings on a custom basis. That is, there are suppliers that specialize in your custom forging needs.

Whatever your company is looking for it must be up to industry standards as well and those standards are ASTM’s international steel standards. They are crucial in classifying, evaluating, and specifying the chemical, mechanical, metallurgical, and material properties. That essentially gives you your four major points when considering a supplier: Quality, Quantity, Customary Work, and Urgency.

When selecting a supplier for nickel forgings it is best to build a good and friendly working relationship with them. Networking is key in not only negotiating the best prices, but assuring that you are getting the right products in the right amount of time.

Features of Aluminum Tubing

The generally increasing costs construction and manufacturing have led to people looking for more cost-effective construction and manufacturing materials. Aluminum is one of the most abundant metals on earth making it a low-cost metal to work with. Aluminum is strong, malleable, light-weight, and conducts both heat and electricity very well so it can be used in different forms of construction and manufacturing. Aluminum is very workable, making it perfect for forming metal tubing.

Aluminum tubing can be formed and designed to the specification of the manufacturer. Since this metal is so pliable it is one of the preferred metals to work with for metal designers. Aluminum has an abundance of potential making it favored amongst creative types and designers.

Aluminum tubing products are made in a process called extrusion which is the method of transforming aluminum alloys into different objects. This process is relatively easy and makes the most of aluminum’s unique physical characteristics to make things like tubing.

Adding dye to aluminum is also relatively low-cost in comparison to most metals. The dye used for aluminum is just standard dye, making the process easy and versatile. Depending on the project, aluminum is typically the most cost-effective metal to work with and the savings will reflect in the production costs. The process to createaluminum tubing produces less waste than most metals and the end product has a long shelf-life.

Shapes of Aluminum Tubing:

Aluminum can be shaped into almost any size cylindrical or square tubing. The metal has the ability to support a wide range of differences in shape, diameter, and thickness when it is made into tubing.

Aluminum has a lighter weight compared to copper or steel making it easier to work with. Both copper and steel are also less malleable than aluminum. Aluminum tubing has been used for automobiles because of its heat shielding properties. Aluminum is easily pliable making it conducive to fit almost any car design.

Using Aluminum Tubing:

Aluminum can be used in environments with high temperatures and can also work well at low temperatures but will need proper care in both states of extreme high or low temperatures.

Artists, crafters, and even designers love aluminum tubing because of it is inherently pliable and can be easily colored using a variety of different processes.

Aluminum can be connected by nuts, bolts, rivets and wields making it easy to connect securely. The Malleability of this metal makes it a favored choice for industrial applications as well as manufacturing.

Falcon Metals and Forgings is a leading suppliers of Specialty Metals and Forgings provide Aluminum Tubing Metals to Manufacturers worldwide.

Originally published at : medium.com

Forging Stainless Steel

For thousands of years forgings have been created in different cultures in many different ways. A hammer or a die are typically the main tools used to forge metal.  Stainless steel forgings are typically made by using the old technique of casting steel into ingots and then using compressive forces to form it into a desired shape. These forged metal items will be transforming into tools, components, and different types of machinery. Stainless steel forgings are used in many industries including aerospace. A hammer or a die are typically the main tools used to forge metal.

It is a good idea to select a reputable company that has the ability to make stainless steel forgings possible. One needs to select a company that possesses a good reputation for making quality parts for best prices. When creating stainless steel forgings some forgings may require specific specifications, so it is essential to source a company that has good standards as it relates to quality control.

Stainless Steel has plenty of useful properties alone but when combined with another metal to create an alloy, it brings more strength and durability to the product. Complimentary metals that can be combined with steel include aluminum, bronze, brass and more. These metals combined and forged together have the potential to make things like keys, parts used in transportation, and tools you would find in your toolbox. Forging can create different types of tools such as nails, screws and other things that serve many different functions across a wide range of industries.
To become a metal worker, one must be fully educated in the skilled field of Steel

Metal Forging. Depending on the location and position, a typical metal worker could become familiar over the course of a few years in an apprenticeship. There are a lot of high quality metals in the market but steel is one of the most affordable and widely accessible.

The use of stainless steel in the automotive industry has been increasing over the years. It is traditionally used in car exhaust systems, trim, and grills. Now with the new emission reduction standards, as well as environmental concerns auto manufacturers are increasing their use of forged steel for the materials. The strength and durability of steel helps provide the benefit of a lifelong guarantee and an additional benefit is that it is also completely recyclable.

Steel is the best material for a variety of different applications. Steel forgers make the material shinier, beautiful, impervious, and lustrous. Forging changes the property of steel and metal engineers use this technique to engineer new things. Employment in the field of metalworking is blossoming drastically.  Skilled metal workers are changing the shapes of steel for use in factories, shipbuilding, the oil industry, and more.

This article first appear at medium.com/@falconmetals

The Many Purposes for Stainless Steel Plate

There are many varieties of metals in the market but some are very costly and unaffordable. Steel is one of the most utilized metals due to its wide availability and affordable cost.  The use of stainless steel in the automotive industry has been increasing. Steel can be found in the car exhaust system, trim, and grills. Now, new emission reduction standards, as well as environmental concerns are increasing the use of steel by manufacturers.  The Stainless steel plate is commonly referred to as “corrosion-resistant steel” however it is misleading to say it corrosion-proof. Stainless steel is different from standard carbon steel because stainless steel is mixed with chromium to form an alloy.  Chromium limits surface corrosion whereas carbon steel will rust when it comes in contact with air and moisture in the atmosphere.

A typical Stainless steel plate generally consists of thickness or gauge of more than 6mm. It is highly versatile, durable, and corrosion resistant. Stainless steel is also suitable for creating containers used in all forms of transportation including shipping containers, refuse vehicles, and road tankers. Stainless steel is excellent for transporting chemicals, food products, and liquids. Stainless steels inherent strength allows for a thinner container, saving fuel costs, while its corrosion resistance reduces maintenance costs.

The use of Stainless steel plates are:

Stainless steel plate is sometimes also referred to as hot rolled stainless sheet or hot rolled stainless plate. Stainless steel plate decreases the need for welding and maximizes the integrity of the structure or product for which it is being used. Stainless steel plate reduces the need for extra structural support and foundations in buildings which lowers overall construction costs.

Due to its durability and strength stainless steel plate is often used by the car manufacturing industry as it is a good choice to help vehicles get through crash testing.  Stainless steel plate is used in the aviation and transport industries. Stainless steel provides structural sections for ships, military vehicles, railways, and trucks.  Fuel tankers, chemical tankers, chemical, and petrochemical plants, all use stainless steel plate to manufacturer different containers, storage units, or other products needed within their industry.

Stainless steel is a natural choice for many industries and thus has a diverse range of applications.

A few industrial uses for Stainless Steel Plate are:

• Chemical and fuel tankers
• Construction and modern architecture.
• Chemical and petrochemical plants.
• Food processing and pharmaceutical industries where the clean environments are needed.

Stainless Steel Supply Services includes the following:

• Major Stockholding
• Global Shipping
• Variety of finishes available
• Heat resistant qualities during specification
• Quick Turnaround
• Accurate “in-house” cutting and profiling service

Stainless steel is easily welded, has an attractive finish, and is low maintenance. It first came into prominence with the advent of modern construction. Stainless steels strength, durability, attractive finish, affordability, and availability make it suitable for a wide range of applications.

 

Learn about Metal Forgings from Falcon Metals

Many items used in everyday life incorporate the use of metals. Buildings, heavy machinery, bridges, and power lines can all rely on metals for their structural integrity.Metal forging is the rigorous process of refining and changing the shape of the metal in order to meet the demands of different projects and parts made out of the material.Forging metal can often alter the grain structure and properties of the metal.  The ability to craft metals into different shapes and forms can be useful for a variety of project requirements. Shaping metals through metal forging can also be useful for the efficient transportation of metals.

There are three main types of the metal forging processes:

➢           Drawing out the Metal: In this process, one will use tensile forces to “draw out” the metal making it longer and thinner or thinner and wider. The metal is heated before being stretched into the desired shape.

➢           Upsetting the Metal: This is a totally opposite process from drawing out metal. Upsetting metal will decrease the length and width of the metal while increasing the canter mass of metal?

➢           Squeezing procedure: This type of forging process allows one to change both the length and the cross-section of the metal in the same direction.

Typically a combination of drawing out, upsetting, and squeezing will allow metal to be forged into the desired shape. Metal forgings are useful for creating pieces of metal that can fit with the other pieces of metal to complete a project, or for replacing worn pieces of metal that are already in use. When forging metal it is important that the metal is manipulated to the correct measurements required for the project.

There are various techniques in the metalworking: press forging, roll forging, drop forging, open die forging, and cold forging.

Open die forging consists of heating the metal to a workable heat and manipulating into a custom forging over an anvil using various tools and dies. Open die forging gets its name because the metal that is being shaped is not in an enclosed die but rather it is shaped in an “open” setting. This process is used in manufacturing custom forgings for everything from home decor to horseshoes.

Press Forging pressure is compelling the metal into a die; a die is device or mould that is used in shaping an object. It involves placing the piece of heated metal into the fixed die and gradually applying pressure usually by squeezing it from the top with another portion of the device.

Drop forging has been around for centuries and involves shaping metal with a hammer. Most blacksmiths who use this technique heat up the metal, and then use a hammer to mould the metal into the desired shape.

Cold forging techniques are mostly used for smaller objects such as metal wires and screws. In this process, cold metals are squeezed out through a die to form certain shapes like threaded screws.

Roll forging is the process of shaping round or flat bar stock between two rollers. Typically heated metal is inserted in between the rolls and is progressively shaped as it is rolled through a machine. The piece is either then transferred to another machine or processed back through the same machine until the desired shape is achieved. Roll forging is advantageous because there is no flash and it can create a favourable grain structure in the metal work piece.

Falcon Metals provides a wide variety of metal forgings internationally. Visit our website http://www.falcon-metals.com or call 800-631-0728 for more information.

Nickel Bar Uses

Nickel is one of the most commonly used metals. Nickel can be in almost anything and is used for a variety of purposes in our homes, streets, and buildings. Nickel is one of the more flexible metals in its pure form, and is often incorporated into various alloys. Alloys are the combination of more than one metal for the purpose of increasing certain desired properties such as strength, resistance to corrosion, or increasing conductivity. Nickel alloy is used in such items as coins, tint for glass, electroplating, and is used to create stainless steel. When purchased at an industrial level it is often sold as Nickel Bar.

How to find pure Nickel?

One of the most advantageous qualities of the nickel is that it is non-corrosive. Nickel is used in a variety of alloys for this reason. Nickel also has high electrical conductivity and thus is often used for electroplating etc. Alloys that contain nickel are heat resistant and very durable-nickel is often combined with other metals to create various alloys that are resistant to weather and extreme temperatures. Some industries that commonly use nickel are:

●             Oil and Gas
●             Chemical Processing
●             Pulp and Paper
●             Food Processing
●             Aerospace

Nickel Bar is white in color and has an attractive look when it is polished. It is slow to react to pressure, but that same durability is what makes it an attractive metal for a variety of purposes.  Nickel can be drawn out easily while heating. Nickel, in nature, is also magnetic which means that it will shrink when placed within a magnetic field. This property is known as mange to striation.

Nickel forgings come in many different shapes and sizes. The most common industrial forgings are nickel plates and nickel bars.

Nickel plating is often utilized by companies that are creating electronic items. The beauty of the Nickel is that is corrosion resistant and highly electrically conductive. Nickel is used in aerospace industry, automotive industry, nickel alloys are used in oils etc.

The price of purchasing Nickel Bars depends on multiple variables such as the quantity being purchased as well as the supplier. The cost of nickel is directly correlated to the cost of mining. Nickel bars can have a wide range of prices that are dependent on various factors such as the shape of the forging and whether or not thenickel bar is pure nickel or part of an alloy such as stainless steel, nickel-copper, or iron-nickel-chromium.

Falcon Metals is a leading distributor of Nickel Alloys and Nickel Bars as well as stainless steel. You can order Nickel plates and bars in various sizes and shapes such as flat, square and round. Many businesses from a wide variety of industries order theirnickel bar from Falcon Metals. The team at Falcon Metals is well-trained and knowledgeable and is able to help you obtain a wide variety of nickel or nickel alloy forgings. We ship all of our nickel forgings quickly and efficiently.

There are various types of Nickel Alloys; the different Nickel Alloys can be identified by the UNS or Unified Number System. The UNS system will help you find the right alloy and understand the quality of the nickel or nickel alloy forgings you are looking to purchase.

For more information about purchasing Nickel Bar call 800-631-0728 or visithttp://falcon-metals.com

 

Stupendous use of Aluminium Strips

Aluminium is the most abundant chemical element found in the earth’s crust It is very much chemically reactive to the native specimens that are really limited as well as rare in the environment. Aluminum’s appearance ranges from silvery to dull gray and it is well-known for its softness, durability, lightweight, malleable properties, and ductility. Aluminum is nonmagnetic and will not be ignited easily. Aluminum can be used for a variety of purposes so it is a very big part of our everyday lives.  Aluminum is very rarely found in a pure elemental state and instead is usually found as part of a compound most often in silicates or oxides. Most of the aluminum metal compounds can be found in low oxygen environments such as volcanoes.

Due to its light-weight, aluminum is often utilized in long distance conductor lines. An alloy is when two metals are combined usually to create greater strength or resistance to corrosion. Aluminium is often be reinforced with steel to create an alloy. Aluminium alloys are typically lighter weight and more cost efficient than copper.

Aluminium has numerous applications to list and because of the metal’s special properties it is often used in everyday life. Researchers are finding new applications for aluminum on a regular basis. Aluminum is found in many of the alloys that are often used in transportation, construction, and packaging. Aluminum is also used in aircraft, automobiles, boats, and trains.

Aluminum processing can be separated into two parts (1) the smelting of aluminium from an alumina (2) The extraction of alumina from bauxite. Bauxite normally contains about thirty to sixty percent aluminum and is regularly found near the surface of the Earth. Aluminum can be recycled without the loss of the natural qualities. The recycling process involves melting the scrap which requires only about 5% of the energy used for initial extraction and production.

Aluminium Strip is manufactured by many companies. While aluminum strip can be used for a variety of applications, it is often used for the metal sheathing covering electrical cables in both the construction and industrial markets. Aluminum stip is light-weight and has a great combination of strength and flexibility.

Aluminum strips are created with state-of-the –art rolling mills, specialized coiling technology and advanced control systems. Once the aluminum has been processed into a strip it is distributed by freight a company that demonstrates a strong commitment to on-time delivery service.